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MIG20J501L
TOSHIBA INTELLIGENT POWER MODULE
MIG20J501L
FEATURES
(1) (2) Maximum Rating VCES = 600 V, IC = 20 A Control IC * * * (3) * * * * * * (4) * * High voltage IC 3 + low voltage IC 1 5-V system CMOS/correspond to TTL Single power supply driving bootstrap circuit Over current protection: Short circuit protection: RTC: Over temperature protection: Fault signal output: Inverter air conditioners PWM carrier frequency 3 kHz only low-side arm high and low-side arms high and low-side arms only low-side arm In case of abnormal status of low-side arm
Functions
Power supply under voltage protection: high and low-side arms
Applications
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MIG20J501L
Equivalent Circuit
Tr1 IN (U) VCC (U) IN VCC GND C (U) CE (U) IN (V) VCC (V) IN VCC GND C (V) CE (V) IN (W) VCC (W) COM C (W) CE (W) IC4 VOX VSX VCC (L) GND roc CCT VFO IN (X) IN (Y) IN (Z) VCC GND roc CT VSY VFO IN (X) IN (Y) IN (Z) VSZ GND VOZ Tr6 D6 VOY Tr5 D5 IN VCC GND C VO VS E Tr4 D4 IC3 C VO VS E Tr3 D3 IC2 C VO VS E Tr2 D2 IC1 D1
P
U
V
W
N
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MIG20J501L
Maximum Ratings (Unless otherwise specified, Tj = 25C)
Inverter
Item Supply Voltage Supply Voltage (Surge) Collector Emitter Voltage Collector Current Collector Current (Peak) Collector Power Dissipation Junction Temperature Symbol VCC VCC (surge) VCES IC ICP PC Tj Tc = 25C Tc = 25C Tc = 25C 3/4 P-N P-N 3/4 Test Condition Rating 450 500 600 20 40 50 150 Unit V V V A A W C
Control (protection)
Item Supply Voltage Supply Voltage Input Voltage Fault Output Voltage Fault Output Current Overcurrent Protection Set-up Terminal Symbol VD VDB VIN VFO IFO Iroc Test Condition VCC (U), (V), (W) - COM, VCC (L) - GND C (U), (V), (W) - CE (U), (V), (W) IN (U), (V), (W) - COM, IN (X), (Y), (Z) - GND VFO - GND Sink current rating of VFO roc - GND Rating 20 20 -0.5 to VD + 0.5 -0.5 to VD + 0.5 10 3 Unit V V V V mA mA
General
Item Power Supply Voltage Self-protection Range (Short) Operating Module Frame Temperature Storage Temperature Isolation Voltage Symbol Test Condition VD = 13.5 V to 16.5 V Inverter: Tj = 125C Non-Repetitive 3/4 3/4 Sine wave 60 Hz, AC 1 minute, Fin-terminal Rating Unit
VCC (PROT)
400 -20 to +100 -40 to +125 2500
V
Tc Tstg VISO
C C Vrms
Thermal resistance
Item Junction to Case Thermal Resistance Case to Fin Thermal Resistance Symbol Rth (j-c) Rth (j-c) Rth (c-f) Test Condition Inverter IGBT Inverter FRD Case-Fin (coating grease) Min 3/4 3/4 3/4 Typ. 3/4 3/4 3/4 Max 2.5 4.5 0.4 C/W Unit
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MIG20J501L
Electrical Characteristics (Unless otherwise specified, Tj = 25C)
Inverter
Item Collector-Emitter Saturation Voltage Forward Voltage Symbol VCE (sat) VF ton (H) ton (L) trr Switching Time tc (on) toff (H) toff (L) tc (off) Collector Cut-off Current ICES VCE = 600 V Tj = 25C Tj = 125C VCC = 300 V, VD = 15 V, IC = 20 A Inductance load (high and low-side arms) Input = ON (NOTE 1) Test Condition VD = VDB = 15 V Input = ON IC = 20 A, Tj = 25C IC = 20 A, Tj = 125C Min 1.4 1.5 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Typ. 1.8 3/4 2.0 4.5 4.0 0.1 1.1 3.2 1.1 0.5 3/4 3/4 Max 2.3 V 3.0 2.7 5.5 5.5 3/4 1.5 4.5 2.2 1.0 1.0 10 mA ms V Unit
IF = 20 A, Input = OFF
Control (protection)
Item Control Power Supply Voltage Symbol VD Test Condition VCC (U), (V), (W) - COM, VCC (L) - GND VD = 15 V, Input = OFF VDB = 15 V, Input = OFF VCC (L) - GND C (U) - CE (U), C (V) - CE (V), C (W) - CE (W) Min 13.5 3/4 3/4 4.9 3/4 3/4 10 Typ. 15.0 14 1.5 3/4 1.2 0.8 3/4 Max 16.5 3/4 3/4 3/4 1.8 1.0 3/4 Unit V mA mA V V V ms
Circuit Current
ID
VFOH Fault Output Voltage VFOL (1) VFOL (2) High-and Low-Side Arm Dead Time tdead
Rroc = 1.54 kW, VD = 15 V, FO = 10 kW 5 V pullup Rroc = 1.54 kW, IFO = 5 mA, VD = 10 V VD = 15 V, FO = 10 kW 5 V pullup Correspond to each arm input VD = 15 V -20 < Tj < 100C == VD = 15 V, Rroc = 1.54 kW 0.5%, IOC = 1.86 k current (rating) (20 A) /Rroc (Note 1) Tj < 125C = Filtering time min 5 ms Trip level Hysteresis Trip level Hysteresis Trip level Hysteresis VD = 15 V VD = 15 V (Note 3)
Over Current Protection Trip Level
IOC UVDBH
20 10.0 0.4 11.5 0.3 3/4 3/4 2.6 1.0 2.0 1.0 2.0
24 10.5 0.55 12.0 0.5 150 7.5 4.4 3/4 3/4 3/4 3/4
28 11.3 0.7 12.5 0.7 3/4 3/4 3/4 2.0 3.0 2.0 3.0
A V V V V C C ms V V
Control Power Supply Under Voltage Protection
UVDBHhys UVDL UVDLhys OT OThys tFO VIN (ON) VIN (OFF) VIN (ON) VIN (OFF)
Over Temperature Protection (Tj) (Note 2) Fault Output Pulse Width Input ON-Threshold Voltage (H side) Input OFF-Threshold Voltage (H side) Input ON-Threshold Voltage (L side) Input OFF-Threshold Voltage (L side)
VD = 15 V, CFO = 22 nF IN (U), (V), (W) - COM VD = 15 V IN (X), (Y), (Z) - GND VD = 15 V
Note 1: Can set overcurrent protection only at low-side arm. Note 2: Tj specifies junction temperature for low-side control IC. Note 3: When low-side arm trips caused by over/short current protection or under voltage protection or over temperature protection, fault pulse outputs. Pulse width, tFO, can be derived from the following equation: tFO (ms) = 200 external capacitance (mF)
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Mechanical Test and Characteristics
Item Symbol Test Condition Recommended Screws rating: 12 kg*cm M4 Recommended rating: 1.18 N*m Load 4.5 kg/44.1 N (P, N, U, V, W pins) Load 1.0 kg/9.8 N (except P, N, U, V, W pins) Load 1.5 kg /bend 90 with 14.7 N (P, N, U, V, W pins) Load 0.5 kg /bend 90 with 4.9 N (except P, N, U, V, W pins) 3/4 Applicable Standard 3/4 3/4 Min 10 0.98 Typ. 3/4 3/4 Max 15 1.47 Unit kg*cm N*m
Screw Tightening Torque
3/4
Pin Straining Strength
3/4
JIS C7021
30
3/4
3/4
s
Pin Bending Strength
3/4
JIS C7021
2
3/4
3/4
cycles
Weight
3/4
3/4
3/4
52
3/4
g
Recommended Usage Condition
Item Power Supply Voltage Control Power Supply Voltage Control Power Supply Voltage PWM Carrier Frequency High and Low-side Arms Dead Time Minimum Input pulse width Input ON-Threshold Voltage Input OFF-Threshold Voltage Symbol VCC VD VDB fc tdead tmin VIN (ON) VIN (OFF) P-N VCC (U), (V), (W) - COM, VCC (L) - GND C (U), (V), (W) - CE (U), (V), (W) 3/4 Correspond to each arm input Acceptable minimum Input pulse width IN (U), (V), (W) - COM IN (X), (Y), (Z) - GND Test Condition Recommended Rating Min Typ. Max 200 13.5 13.5 3/4 10 300 15.0 15.0 3 3/4 7 0 to 0.65 4.0 to 5.5 400 16.5 16.5 3/4 3/4 Unit V V V kHz ms ms V V
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MIG20J501L
NOTE 1 Switching Waveform
H Input Voltage VIN (ON) VIN (OFF)
L Rating Current VCE 90%
trr Irr 10% tc (on) ton toff 10%
IC
10%
10% tc (off)
ton (H): high-side arms "ton" ton (L): low-side arms "ton" toff (H): high-side arms "toff" toff (L): low-side arms "toff"
Switching Time Test Circuit of High Side
Input Voltage
1 mF 1 mF 1.54 kW 1 kW 1 kW 1 kW 15 V
1 kW 15 V 1 mF
1 kW 15 V 1 mF PG 15 V 1 mF
IN (Z) IN (Y) IN (X)
roc
GND VCC (L) COM IN (W) CE (W) C (W) VCC (W) IN (V) CE (V) C (V) VCC (V) IN (U)
CE (U) C (U) VCC (U)
N
W
V
U VCE
P
IC
Inductance load
VCC
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MIG20J501L
Switching Time Test Circuit of Low Side
Input Voltage
PG 1 mF 1 mF 1.54 kW 1 kW 1 kW 15 V 1 mF 1 kW 15 V 1 mF 1 kW 15 V 1 mF 1 kW 15 V
IN (Z) IN (Y) IN (X) roc
GND VCC (L) COM IN (W) CE (W) C (W) VCC (W) IN (V) CE (V) C (V) VCC (V) IN (U) CE (U) C (U) VCC (U)
N
W VCE IC
V
U
P
Inductance load VCC
NOTE 2
(1)
Details in protection function against overcurrent
OC (overcurrent) protection Protection function against overcurrent during the normal operation This function is set to only a low-side circuit. Diagnosis is also output. SC (short-circuit) protection Protection function against overcurrent during abnormal operation such as a twisted wiring on a circuit board This function is set to high-and low-side circuits. Diagnosis is also output. RTC (real time control) protection SC protection circuit has mask time period for about 2 ms to protect malfunction against noise. RTC protection is designed to protect IGBT from overcurrent and limit current flow during this mask time period. OC and SC protection functions cut off their operations, but RTC function just control current peak. Diagnosis function is not applied to this protection.
(2)
(3)
Protection OC
Arm Low Side High Side Low Side
Set Up Level 120% that of rating Non 180% that of rating 220% that of rating 400% that of rating 400% that of rating
Error Signal Q 3/4 Q Non Non Non Rroc = 1.54 kW
SC High Side Low Side RTC High Side
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MIG20J501L
Package Dimension/Pin Assignment
Soldering fillet
Enlarged part A (5 parts)
Enlarged part B (21 parts)
Pin Names 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. IN (U) VCC (U) C (U) CE (U) IN (V) VCC (V) C (V) CE (V) IN (W) VCC (W) COM C (W) CE (W) 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. VCC (L) GND roc CCT VFO IN (X) IN (Y) IN (Z) P U V W N
Soldering fillet
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MIG20J501L
Timing Charts
Timing Chart for Short Current Protection Sequence (SC)
(1) Upon occasion of short current condition, at first step, VGE is step-down to one-half of nominal value in order to reduce IGBT saturation current and finally. VGE is completely interrupted after some certain time, toff (OC). An error signal output (VFO) goes into `L' level when the lower arm IGBT is subjected to short current condition. The timing of VFO output (`L' level) is provided at complete interruption of VGE and the `L' level is maintained during some certain time duration (tFO). The reset operation is provided on condition that error signal output return to `H' level after certain time duration and over current condition is removed and input signal turns from operation "H" to "L".
(2)
(3)
Timing Chart
H VIN L
VGE 0 SC IC 0 toff (OC) < toff (OC) Noise immunizing time 2 ms toff (OC)
VFO 0
tFO
tFO
(Only low side)
If these IPMs are accidentally shorted to ground and a 3-kHz carrier frequency is applied to them for 50 ms or more, they may be destroyed as a result. If short-circuit protection is enabled for the upper-arm IPMs, no error signal will be output when shorting occurs. Thus, shorting to ground will continue unabated for as long as the signal is input to the upper-arm IPMs from the microcontroller.
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MIG20J501L
Timing Chart for Over Current Protection Sequence (OC) *** Only low side
(1) Upon occasion of over current condition, at first step, VGE is step-down to one-half of nominal value in order to reduce IGBT saturation current and finally. VGE is completely interrupted after some certain time, toff (OC). An error signal output (VFO) goes into `L' level when the lower arm IGBT is subjected to over current condition. The timing of VFO output (`L' level) is provided at complete interruption of VGE and the `L' level is maintained during some certain time duration (tFO). The reset operation is provided on condition that error signal output return to `H' level after certain time duration and over current condition is removed and input signal turns from operation "H" to "L".
(2)
(3)
Timing Chart
H VIN L
VGE 0 OC IC 0 toff (OC) < toff (OC) Noise immunizing time 10 ms toff (OC)
VFO 0
tFO
tFO
(Only low side)
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MIG20J501L
Timing Chart for Control Power Supply Under Voltage Protection Sequence (UV)
(1) Upon occasion of control power supply under voltage, gate voltage (VGE) is interrupted and IGBT moves into `off-stage'. (This condition continues between UV Trip Level and UV Reset Level as shown in the chart) An error signal output (VFO) stays in `L' level until the power supply voltage returns to the reset level after the voltage reaches to the trip level. The reset operation is provided on condition that power supply voltage returns to the UV reset level and input signal turns from operation "H" to "L".
(2) (3)
Timing Chart
UV Reset Level UV Trip Level VD Noise immunizing time 10 ms 0 H VIN L
VGE 0
IC 0
VFO 0
tFO
tFO
tFO (Only low side)
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MIG20J501L
Timing Chart for Over Temperature Protection Sequence (OT)
(1) Using temperature dependent characteristics of diode on low side control IC, the junction temperature (Tc) is detected. Upon occasion of over temperature condition, VGE of the lower arm IGBT is interrupted. (This condition continues between OT Trip Level and OT Reset Level as shown in the chart) An error signal output (VFO) stays in `L' level until the case temperature goes below the reset level after the temperature reaches to the trip level. (Only low side arm faults are output) The reset operation is provided on condition that case temperature goes below the OT reset level and input signal turns from operation "H" to "L".
(2) (3)
Timing Chart
OT Trip Level OT Reset Level Tc
0 H VIN L
VGE 0
IC 0
VFO 0
tFO
tFO (Only low side)
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MIG20J501L
Inverter System
Converter P sunnuber AC
Inverter U
MIG20J501L
CE (U) VCC (U) C (U) IN (U) CE (V) VCC (V) C (V) IN (V) CE (W) VCC (W) C (W) IN (W) COM GND VCC (L) IN (X) IN (Y) IN (Z) VFO CCT roc
V W
M
N C1
C1
C1
R2
R2
R2
C2
C3
5V R1 SW Reg. C4 R3 D1 D1 D1
MPU
Recommended Usage Parts C1: C2: C3: C4: R1: R2: R3: D1: 10 mF (Bootstrap capacitor necessary to connect current limiting resistance.) 1 mF + 0.01 mF (Power supply bybass capacitor) 0.068 mF (For pulse width of error signal. tFo = C3 (mF) 200 ms) 1 mF + 0.01 mF (Noise filter for Fixed resistor of overcurrent protection.) 1.54 kW 0.5% (Fixed resistor of overcurrent protection. OC = Rating Current (1860/R1) ) 51 W (Current limit resistance of bootstrap diode. Value depends upon system.) 3.3 kW (Pull-up resistor of fault output pin.) 600 V/1 A (High speed diode for bootstrap. Recommend: 1JU42.)
Please optimize sunnuber circuit between PN junction according to your using system.
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MIG20J501L
IF - VF
25 25C Typical value 100C 20 -20C 20 25 Tj = -20C Typical value
IC - VCE
VDB = 15 V VDB = 18 V VDB = 13 V
(A)
10
IC
0.5 1 1.5 2 2.5 3
IF
(A)
15
15
10
5
5
0 0
0 0
0.5
1
1.5
2
2.5
VF
(V)
VCE
(V)
IC - VCE
25 Tj = 25C Typical value 20 VDB = 15 V VDB = 18 V VDB = 13 V 25 Tj = 100C Typical value 20
IC - VCE
VDB = 15 V
VDB = 18 V
VDB = 13 V
(A)
IC
10
IC
0.5 1 1.5 2 2.5
(A)
15
15
10
5
5
0 0
0 0
0.5
1
1.5
2
2.5
VCE
(V)
VCE
(V)
Switching time - IC
10 Typical value VCC = 300 V, VD = 15 V, Ta = 25C ton (L) 1 Typical value VCC = 300 V, VD = 15 V, Ta = 25C toff (H)
Switching time - IC
ton (H)
Switching time (ms)
Switching time (ms) Irr (A) 10
toff (L) 1 tc (on) tc (off) tf tr
Irr 0.1 trr
0.1 1
10
100
0.01 1
10
100
IC
(A)
IC
(A)
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OC - Tc
30 28
26
(A) OC
24 22
20
18
VD = 15 V, Low side Typical value -40 -20 0 20 40 60 80 100 120 140
16 -60
Tc (C)
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MIG20J501L
IC internal circuit for IGBT driver
1. Input
High-side arm
VCC (U), (V), (W) Internal regulating voltage 1 (6 V) Internal regulating voltage 2 (3.8 V)
500 k
50 k
IN (U), (V), (W) 108 k 50 k 2.1 k
Continued on next stage
COM
Low-side arm
VCC (L) Internal regulating voltage 1 (5 V) 25.5 k IN (X), (Y), (Z) 24.4 k 16 k 7.5 k
GND
10 k
Continued on next stage
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2. roc
Internal regulating voltage 3 (1.2 V) Continued on next stage
VCC (L)
roc
GND
3. CCT
VCC (L) Internal regulating voltage 1 (5 V)
Continued on next stage From previous stage
CCT
Continued on next stage
Continued on next stage
30 k
GND
4. VFO
VCC (L) Internal regulating voltage 1 (5 V)
VFO
10 k
From previous stage
GND
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MIG20J501L
Recommended circuit example when using a photocoupler
(1) IPM input pin (low-side 3-phase and high-side 3-phase)
(2) Fault output pin
5V
15 V VCC P TLP421 IN
15 V VCC 1.5 k P
560
TLP421
560
VFO
Microcomputer
560
10 k RN1242 N GND
Microcomputer
N GND
Marking
Lot no.
MIG20J501L
JAPAN
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MIG20J501L
Precautions on Electrostatic Electricity
(1) (2) (3) (4) Operators must wear anti-static clothing and conductive shoes (or a leg or heel strap). Operators must wear a wrist strap grounded to earth via a resistor of about 1 MW. Soldering irons must be grounded from iron tip to earth, and must be used only at low voltages. If the tweezers you use are likely to touch the device terminals, use anti-static tweezers and in particular avoid metallic tweezers. If a charged device touches a low-resistance tool, rapid discharge can occur. When using vacuum tweezers, attach a conductive chucking pat to the tip, and connect it to a dedicated ground used especially for anti-static purposes (suggested resistance value: 104 to 108 W). Do not place devices or their containers near sources of strong electrical fields (such as above a CRT). When storing printed circuit boards which have devices mounted on them, use a board container or bag that is protected against static charge. To avoid the occurrence of static charge or discharge due to friction, keep the boards separate from one other and do not stack them directly on top of one another. Ensure, if possible, that any articles (such as clipboards) which are brought to any location where the level of static electricity must be closely controlled are constructed of anti-static materials. In cases where the human body comes into direct contact with a device, be sure to wear anti-static finger covers or gloves (suggested resistance value: 108 W or less).
(5) (6)
(7) (8) (9) (10)
Equipment safety covers installed near devices should have resistance ratings of 109 W or less.
If a wrist strap cannot be used for some reason, and there is a possibility of imparting friction to devices, use an ionizer.
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MIG20J501L
RESTRICTIONS ON PRODUCT USE
000707EBA
* TOSHIBA is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical stress. It is the responsibility of the buyer, when utilizing TOSHIBA products, to comply with the standards of safety in making a safe design for the entire system, and to avoid situations in which a malfunction or failure of such TOSHIBA products could cause loss of human life, bodily injury or damage to property. In developing your designs, please ensure that TOSHIBA products are used within specified operating ranges as set forth in the most recent TOSHIBA products specifications. Also, please keep in mind the precautions and conditions set forth in the "Handling Guide for Semiconductor Devices," or "TOSHIBA Semiconductor Reliability Handbook" etc.. * The TOSHIBA products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These TOSHIBA products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or a malfunction or failure of which may cause loss of human life or bodily injury ("Unintended Usage"). Unintended Usage include atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, medical instruments, all types of safety devices, etc.. Unintended Usage of TOSHIBA products listed in this document shall be made at the customer's own risk. * The products described in this document are subject to the foreign exchange and foreign trade laws. * The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA CORPORATION for any infringements of intellectual property or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any intellectual property or other rights of TOSHIBA CORPORATION or others. * The information contained herein is subject to change without notice.
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